Learn about Epoxy Types & Applications

Epoxy Surfacing Guide

Comprehensive Guide to Custom Epoxy Surfacing Solutions: Versatility and Durability for Any Environment. 

Find comprehensive information about Custom Epoxy Surfacing solutions.

 

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Discover the Versatility and Benefits of Epoxy Flooring Solutions


Welcome to our comprehensive guide on epoxy surfacing for floors. This page is dedicated to exploring the versatile and durable nature of epoxy flooring solutions, which are widely used across various environments. Whether you're looking to enhance the functionality of a commercial building, warehouse, laboratory, or even a residential space, epoxy flooring offers a range of options tailored to meet specific needs. Through this guide, you will gain insight into the different types of epoxy coatings available, each suited for unique applications to ensure optimal performance and aesthetic appeal.


Our categorization of epoxy flooring systems includes self-leveling epoxy for smooth surfaces, epoxy mortar floors for maximum durability, decorative epoxy terrazzo floors, anti-static epoxy floors for sensitive environments, and many more. Each type is detailed with its description and typical applications, providing you with a clear understanding of which epoxy solution best suits your requirements. From industrial settings requiring robust flooring to decorative options for showrooms and residential areas, this guide covers it all.

Types of Epoxy and their Applications

Self-Leveling Epoxy

Description

This epoxy is designed to spread out evenly and create a smooth, seamless surface.

Applications

  • Commercial buildings
  • Warehouses
  • Laboratories
  • Hospitals
  • Kitchens
  • Manufacturing Plants

Features

  • Creates a smooth, seamless surface that is easy to clean.
  • Provides excellent resistance to chemicals and abrasions.
  • Ideal for areas requiring a high degree of hygiene and cleanliness.

Metallic Epoxy (Marbled Epoxy)

Description

Metallic epoxy flooring creates a stunning, one-of-a-kind surface with its rich, marble like patterns and vibrant, 3D effects. This durable and seamless finish transforms any space into a modern, high-end masterpiece while offering excellent resistance to wear, stains, and moisture. Perfect for both residential and commercial settings, metallic epoxy adds a bold, luxurious touch that truly stands out.

Applications

  • Residential interior floors (living rooms, kitchens, basements)
  • Garage floors
  • Retail spaces and boutiques
  • Restaurants and bars
  • Office lobbies and conference rooms
  • Showrooms and galleries
  • Salons and spas
  • Hotels and resorts
  • Event spaces and entertainment venues
  • Luxury residential or commercial properties

Features

  • Unique Marbling Effects: Creates eye-catching, swirling patterns and a luxurious, high-gloss finish.
  • Durable Surface: Resistant to scratches, stains, and wear from daily use.
  • Seamless Finish: Provides a smooth, joint-free surface for a sleek look.
  • Customizable Designs: Wide range of colors and effects to match any aesthetic.
  • Moisture Resistance: Ideal for areas prone to spills or humidity.
  • Low Maintenance: Easy to clean and maintain its shine over time.
  • High-End Appeal: Adds a modern, elegant touch to any space.
  • Versatile Application: Suitable for both residential and commercial environments.
  • UV Resistance: Can be treated to reduce fading or discoloration from sunlight.
  • Eco-Friendly Options: Available with low-VOC materials for environmentally conscious projects.

Polymer | Vinyl Flake Floors

Description

Epoxy coatings that include colored Polymer (vinyl) flakes or chips broadcast over the surface to create a decorative and slip-resistant finish.

Applications

  • Garages
  • Showrooms
  • Locker rooms
  • Sports facilities
  • Residential areas
  • Airports and airport hangers

Features

  • Decorative finish with colored Polymer flakes, adding visual appeal.
  • Slip-resistant surface improves safety in wet areas.
  • Durable and easy to clean, suitable for both commercial and residential use.

Grind and Seal

Description

Grind and seal floors are a simple yet stunning way to enhance concrete surfaces. The process smooths out the surface and adds a protective seal, making it resistant to stains, moisture, and everyday wear. It’s a great option for anyone looking for a durable and stylish finish that works in both homes and commercial spaces.

Applications

  • Residential interior floors (living rooms, kitchens, basements)
  • Garage floors
  • Retail spaces
  • Restaurants and cafes
  • Office buildings
  • Showrooms
  • Warehouses
  • Studios or creative spaces
  • Outdoor patios and walkways
  • Commercial lobbies or entryways
  • Airports and airport hangers

Features

  • Protective Seal: Adds a durable layer to resist stains, moisture, and wear.
  • Customizable: Options for matte, satin, or glossy finishes to match your style.
  • Versatile Design: Highlights the natural character of the concrete or integrates decorative elements.
  • Low Maintenance: Easy to clean and maintain over time.
  • Durable Surface: Withstands heavy foot traffic and daily use.
  • Moisture Resistance: Ideal for areas prone to spills or humidity.
  • Cost-Effective: Provides a high-end look without a high-end price.
  • Quick Installation: Faster than many flooring alternatives.
  • Eco-Friendly: Utilizes existing concrete, reducing waste and additional materials.


Concrete Staining

Description

Concrete staining transforms plain surfaces into vibrant, durable designs with rich, permanent colors that won't fade or chip. Perfect for patios, driveways, floors, and more, it combines beauty and functionality for lasting appeal.

Applications

  • Patios
  • Driveways
  • Walkways
  • Interior floors (residential and commercial)
  • Garage floors
  • Pool decks
  • Retail or office spaces
  • Showrooms
  • Airports and airport hangers

Features

  • Tremendous Durability: Polished concrete withstands heavy foot traffic, impacts, and wear, making it perfect for high-use areas.
  • Low Maintenance: Say goodbye to constant upkeep—polished concrete is easy to clean and requires minimal effort to maintain its stunning look.
  • Timeless Aesthetic: Achieve a sleek, modern finish that enhances any space with a glossy, reflective surface that’s as stylish as it is functional.
  • Eco-Friendly Choice: By using the existing concrete slab, polished concrete minimizes material waste and boosts natural light with its reflective properties.
  • Improved Air Quality: Its smooth, non-porous surface resists dust, mold, and allergens, creating a healthier indoor environment.
  • Cost-Effective Investment: With its durability and longevity, polished concrete reduces the need for repairs or replacements, saving you money over time.

Polished Concrete

Description

Polished concrete turns ordinary floors into stunning, durable surfaces with a sleek, glossy finish that stands the test of time. This process enhances the natural beauty of concrete while offering low-maintenance, stain-resistant durability perfect for both homes and businesses. With its modern look and eco-friendly benefits, polished concrete is a stylish and practical choice for any space.

Applications

  • Residential interior floors (living rooms, kitchens, basements)
  • Commercial spaces (offices, retail stores, restaurants)
  • Warehouses and industrial facilities
  • Showrooms and galleries
  • Educational institutions (schools, universities)
  • Hospitals and healthcare facilities
  • Garage floors
  • Hotel lobbies and common areas
  • Event centers and convention halls
  • Airports and airport hangers

Features

  • Controllable Gloss Finish: Creates a sleek, reflective surface for a modern look or a low sheen for a more natural tone.
  • Durability: Resistant to scratches, stains, and heavy foot traffic.
  • Low Maintenance: Easy to clean with minimal upkeep required.
  • Customizable Appearance: Offers various levels of sheen and decorative options.
  • Eco-Friendly: Utilizes the existing concrete slab, reducing material waste.
  • Improved Lighting: Reflective surface enhances natural and artificial light, reducing energy usage.
  • Allergen-Free: Non-porous surface resists dust, mold, and allergens.
  • Cost-Effective: Long lifespan reduces the need for repairs or replacements.
  • Slip Resistance: Can include added finishes for improved safety.
  • Versatile Application: Suitable for residential, commercial, and industrial settings.

Decorative Quartz Granule Floors

Description

This system includes a combination of high-performance epoxy or polyaspartic and stained quartz grains, providing a durable and attractive finish with a high level of slip resistance that is UV-stable.

Applications

  • Outdoor
  • Pool Decks
  • Restrooms
  • Locker rooms
  • Showers
  • Schools
  • Cafeterias
  • Hospitals

Features

  • Combines high-performance epoxy with stained quartz for durability.
  • Attractive finish with a variety of color options.
  • Slip-resistant and easy to maintain, ideal for wet areas.

Epoxy Mortar Floors

Description

This is the most robust epoxy floor system, often used in areas requiring a highly durable floor.

Applications

  • industrial settings
  • Heavy machinery operations
  • Repair facilities
  • Warehouse floors

Features

  • Offers the highest durability, perfect for heavy-duty applications.
  • Highly resistant to impacts and heavy machinery traffic.
  • Provides a long-lasting solution, reducing the need for frequent repairs.

Epoxy Terrazzo Floors 

Description

A decorative epoxy floor that incorporates colored chips or aggregates for a mosaic-like finish

Applications

  • Commercial buildings
  • Lobbies
  • Showrooms
  • Schools
  • Museums

Features

  • Adds a decorative, mosaic-like finish to enhance aesthetics.
  • Highly customizable with various colors and aggregate options.
  • Durable and low-maintenance, suitable for high-traffic areas.

Anti-Static Epoxy Floors

Description

These floors prevent static electricity buildup, crucial in environments with sensitive electronic equipment.

Applications

  • Electronic manufacturing plants
  • Pharmaceutical plants
  • Laboratories
  • Healthcare facilities

Features

  • Prevents static electricity buildup, protecting sensitive equipment.
  • Enhances safety by reducing the risk of static discharge.
  • Ideal for environments with electronic and pharmaceutical equipment.

Graveled Epoxy Floors

Description

These floors incorporate decorative gravel or colored aggregate, offering a highly textured and aesthetic appearance.

Applications

  • Commercial buildings
  • Offices
  • Lobbies
  • Residential settings

Features

  • Highly textured surface provides excellent slip resistance.
  • Decorative gravel or colored aggregate enhances visual appeal.
  • Durable and robust, suitable for high-traffic areas.

Moisture Mitigation

Description

These coatings are designed to reduce the transmission of moisture vapor through concrete slabs.

Applications

  • Basements
  • Ground-level floors
  • Any areas where moisture control is critical
  • Manufacturing Plants
  • Airports and airport hangers

Features

  • Reduces moisture vapor transmission through concrete slabs.
  • Protects flooring systems from moisture-related damage.
  • Ideal for basements and areas where moisture control is critical.

Solid Color (neat) Epoxy Coatings

Description

Basic epoxy coatings that provide a durable, high-gloss surface ideal for high traffic areas.

Applications

  • Garages
  • Workshops
  • Retail stores
  • Residential spaces
  • Airports and airport hangers

Features

  • Provides a durable, high-gloss surface that enhances appearance.
  • Resistant to chemicals and abrasions, ideal for high-traffic areas.
  • Easy to clean and maintain, suitable for various environments.

High-Build Epoxy Floors

Description

These are thicker epoxy coatings providing a high-gloss finish and excellent durability.

Applications

  • Manufacturing plants
  • Heavy-duty areas
  • Commercial spaces
  • Industrial floors

Features

  • Thicker coatings provide enhanced durability and longevity.
  • High-gloss finish improves aesthetics and reflects light.
  • Suitable for heavy-duty areas, reducing wear and tear.

Epoxy Cove Coating

Description

Used to create a seamless transition between the floor and the wall, ensuring a clean and sanitary surface.

Applications

  • Commercial kitchens
  • Laboratories
  • Cleanrooms
  • Food processing plants

Features

  • Creates a seamless transition between floors and walls, enhancing hygiene.
  • Easy to clean and maintain, ideal for sanitary environments.
  • Durable and resistant to chemicals, suitable for food processing plants.

Urethane Cement

Description

Urethane cement, also known as polyurethane cement, is a high-performance flooring material that combines the benefits of cement and polyurethane. It offers exceptional durability, chemical resistance, and thermal shock resistance, making it ideal for industrial and commercial environments where harsh conditions prevail.

Applications

  • Food and Beverage Processing Plants: Ideal for areas subjected to extreme temperature variations, heavy machinery, and chemical exposure.
  • Pharmaceutical Facilities: Provides a sterile and easy-to-clean surface, essential for maintaining hygiene standards.
  • Commercial Kitchens: Withstands thermal shock from hot and cold spillages, and is resistant to food acids and chemicals.
  • Manufacturing Plants: Suitable for areas with heavy machinery, forklifts, and frequent foot traffic.
  • Chemical Processing Facilities: Resists chemical spills and aggressive cleaning agents, ensuring long-term durability.
  • Airports and airport hangers

Features

  • Exceptional Durability: Withstands heavy loads, abrasion, and impact, ensuring long-lasting performance in demanding environments.
  • Chemical Resistance: Resistant to a wide range of chemicals, including acids, alkalis, and solvents.
  • Thermal Shock Resistance: Can endure rapid temperature changes without cracking or delamination, making it perfect for environments with extreme temperature variations.
  • Hygienic and Easy to Clean: Seamless surface prevents the buildup of bacteria and mold, facilitating easy cleaning and maintenance.
  • Slip Resistance: Available with various texture options to provide a slip-resistant surface, enhancing safety in wet and greasy conditions.
  • Fast Installation: Can be installed quickly with minimal downtime, ensuring a rapid return to service.


Epoxy flooring offers numerous benefits, making it a popular choice for various applications. One of the primary advantages is its durability, with options like epoxy mortar floors providing the highest level of robustness, ideal for heavy machinery operations and industrial settings. Additionally, epoxy floors are known for their ease of maintenance, resistance to chemicals, and ability to create a seamless, hygienic surface. Decorative options, such as epoxy terrazzo and flake floors, add aesthetic value while ensuring slip resistance. Furthermore, specialized epoxy systems, such as anti-static and vapor barrier floors, address specific needs like static electricity prevention and moisture control, making epoxy a versatile and reliable flooring solution for any environment.


Epoxy surfacing for floors is a versatile and durable flooring solution widely used in various environments. There are several types of epoxy coatings, each suited for specific applications. Below is a categorization of different types of epoxy and their typical applications.

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